Technology & Innovation

Additive manufacturing is a break-through technology for intricately shaping turbine parts. TerniEnergia and Numanova just signed two EPC contracts worth €6.5 million for the turnkey supply of two plants that actually produce the sought-after metal powders – the very basis of the laser printing process. The two facilities will be built some 100km north of Rome, due for completion in the second quarter of 2017.

By 2030, Levelized Cost of Storage (LCOS) below €100/MWh will be achievable through various innovative technologies. At present, conventional battery power storage has LCOS of around €200-400/MWh.

Rising interconnectivity of power plants’ operating system with web-based monitoring and dispatch is posing greater risks in terms of cyber-security. “Internet Connection Sharing (ICS) machines are now open to the same attack vectors that the corporate environment has been dealing with for years,” security experts warn.

Recovering exhaust heat at its GT333S gensets allows FlexEnergy to make use of an additional 545 kilowatts of thermal energy. To that end, the New Hampshire-based company just launched an integrated heat recovery module that furthers boost microturbine efficiency.

Yamal LNG, a flagship liquefaction project in the Russian Arctic, will have uninterrupted power supply through 50 of AEG Power’s Protect 8 three-phase units, based on double-conversion/topology. First LNG production at the Novatek-led project is targeted in 2017.

Six selected Phase-II projects have been awarded funding by the US Department of Energy’s (DOE) to further develop technologies for gas turbine components and supercritical carbon dioxide (sCO2) power cycles. The six winners will receive a total of a $30 million of research funding through the National Energy Technology Laboratory over the next 3.5 years.

At two US-based gas-fired combined cycle plants, controllability at the plants was a major issue, the responsible plant manager told Gas to Power Journal on condition of anonymity. Large natural gas swings caused large boiler pressure swings, which "created a situation where the load was swinging around a lot more than it needed to be." Electraulic actuator proved an "expensive yet very effective solution."

Harvard University has curbed its greenhouse gas emissions by 30% this year by adding an 8 MW gas cogeneration plant, designed by Burns & McDonnel, to the 110-year-old Blackstone steam (and one-time electricity producing) plant. A Burns & McDonnell team evaluated various options, and selected a Taurus 70 gas turbine from Solar Turbines, and an HRSG from Rentech Boilers based on a competitive bid.

Toshiba Corp has struck a deal with Tepco and the Japanese city of Yokohama to launch a trial for the control of multiple, grouped storage batteries attached to Virtual Power Plants (VPPs). The pilot projects test the waters as Toshiba seeks to build up a battery service business.

Italian utility A2A is using its revamped Chivasso power plant in the ancillary service market. Retrofitted with GE digital solutions, the gas-fired plant now achieves 65 MW per gas turbine minimum load level which makes it competitive again for dispatch in balancing markets.

As Europe pursues a green energy strategy, reciprocating engine technology is seen as a complementary solution due fast ramp rates and modular deployment, Andreas Lippert, engineering leader Distributed Power at GE told Gas to Power Journal.

Hybrid solar & gas generator sets, manufactured by Himoinsa, are said to allow operators reduce their fossil fuel costs while making use of solar energy. Particularly in areas with high levels of solar irradiation, hybrid power projects may also include a battery bank. Sub-Saharan Africa is seen as a growth market for such hybrid installations.

New technology and advanced software controls are changing the ability for gas plants to respond flexibly to demand and harness waste heat driving renewed profitability for operators. “As plant performance improvements are more and more often optimized through smarter software our solutions are increasingly focused on the integration of hardware and software across the plant,”  Andreas Pickard from Siemens told Gas to Power Journal.

Varying gas composition impacts performance and component lifetime of internal combustion engines, gas turbines and fuel cell-based machines. By measuring the optical fingerprints of C1-C5 alkanes, the Precisive 5 Gas Analyser enables real-time and high-accuracy fuel gas analysis, according to the firm’s founder and president, Vidi Saptari.

Implementation of heat exchange and storage systems attached to CCGTs is delivering greater demand-response for plant operators, delegates at PowerGen heard. The Italian utility IREN uses heat storage tanks at three gas power plants around Turing – optimizing between the sales of electricity and district heating.